What is Sheet Cutting?

Sheet cutting is a manufacturing process that cuts flat sheet material along predetermined contours into specific shapes, typically using high-power CNC laser or waterjet cutters. From single-piece to batch production, custom designs can be cut from various materials including plastics, elastomers, composites, and metals. Sheet cutting is also used in other manufacturingprocess(such asSheet Metal Fabricationor metal stamping)mediumBlank Preparationcommon step in。
from clear acrylic sheet to thick tool steel,KH-TAT's manufacturing platform provides one-stop solutions for various projects,including instant quotes、tight tolerance control capability and variousMaterial Selection:

  • metal
  • plastic
  • wood
  • composites
  • foam materials
  • rubber and gaskets
What is Sheet Cutting?

Sheet Services Available at Kh-tat

Custom Online Laser Cutting Services

Custom Online Laser Cutting Services

Provides high-quality laser cut parts with fast delivery in just a few days. Free international shipping, prototype prices include tariffs.

Online Waterjet Cutting Services

Online Waterjet Cutting Services

Provides cost-effective waterjet cut parts with fast delivery in just a few days. Free international shipping, prototype prices include tariffs.

Plasma Cutting Services

Plasma Cutting Services

Provides custom plasma cutting for prototyping and production part machining. Free shipping for US orders. Service subject to availability.

Sheet Metal Fabrication Services

Sheet Metal Fabrication Services

Get instant quotes for custom formed sheet metal parts with rapid prototype and production delivery. ISO 9001:2015, ISO 13485, IATF 16949:2016, and AS9100D certified, with ITAR registration, ensuring part precision and quality.

KH-TAT Sheet Cutting Standards and Tolerances

Standard Description

Blank Size

Xometry has access to platforms up to 10’ x 20’ for laser cutting and waterjet cutting. However, many sheet stock sizes commonly cap out at 48” x 96” (4’ x 8’) or smaller.

Standard Lead Time

3 business days

Sheet Thickness

0.020" up to beyond 1.00" depending on materials. Thinner or thicker stock may be possible through manual review.

Tight Tolerances

We can automatically quote sheet cutting tolerances as tight as +/- 0.005". Tolerances tighter than this are available after manual review.

General Tolerances

For full details on Xometry's general tolerances and standards for our sheet cutting service, please consult our manufacturing standards.

This table contains general information concerning Xometry’s sheet cutting services. Learn more about our official sheet cutting manufacturing standards.

How KH-TAT Sheet Cutting Works

KH-TAT's sheet cutting services rely on a network of top-tier laser and waterjet cutting equipment suppliers across the US and globally. Our machinists convert CAD files and drawing data into machine code, precisely guiding laser, waterjet, or plasma cutters through sheet cutting. For assembly or post-processing,manufacturers provide one-stop finished part services。
efficiency and precision of CNC cutting tools,combined withKH-TATwide range of materials、extensive supplier network and comprehensive post-processing options,ensures you receive quality parts for various applications。we have long served aerospace、defense、automotive、energy、industrial、medical、dental、art、robotics and consumer products industries。
the price you see is the price you pay。when ordering prototype products,checkout prices include tariffs for international orders。Standardsized package shipping included,oversized or large packages may incur additional shipping fees.

How KH-TAT Sheet Cutting Works

How Does Laser Cutting Differ from Waterjet Cutting?

Laser cutting uses concentrated heat for 2D profile cutting and is a common cutting method. Its kerf is narrow, typically less than 0.010 inches. Waterjet cutting uses high-pressure water to cut material without heating, making it ideal for thicker metals and heat-sensitive materials.
Waterjet cutting has a wider kerf (0.040" to 0.050inches),but overall tolerance matchesLaser Cuttingsame,approximately±0.010inches。waterjet excels at cutting foam、gaskets and other soft materials,and plastics that release harmful fumes when heated。Laser Cuttingfaster speedFast,better for engraving、part marking and efficient thin metal and plastic cutting。
KH-TATwith numerousLaser CuttingandWaterjet Cuttingservice provider partnerships,ensures each project automatically matches the optimal machining solution.

How Does Laser Cutting Differ from Waterjet Cutting?

KH-TAT's Powerful DXF Quoting Tool

The KH-TAT Instant Quoting Engine is equipped with multiple features to ensure sheet cutting quotes are fast, easy, and competitive. Besides 3D CAD, 2D DXF is one of the most common formats for sheet cut parts. We provide comprehensive feature support for this format to ensure the best quoting experience:

  • Auto-repair DXF files — detects and automatically fixes common issues in DXF files.
  • 2D DXF file viewer — built-in vector DXFviewer,canFastquickly and easily view uploaded designs。
  • simpleMaterial Selection——via easy-to-use dropdown menu,only shows sheet thicknesses applicable to the selected material。
  • nesting supportedDXFfile——upload a single pre-nested file with multiple componentsDXFfile,consolidate line items and enjoy discounted pricing
KH-TAT's Powerful DXF Quoting Tool
Need Tips for DXF Files?

Need Tips for DXF Files?

Learn more about best practices and tips for preparing your DXF files for sheet cutting.

Sheet Cutting Materials

Not seeing the material you are looking for? We will source it! Submit your quote request using "Custom" in the material drop-down and our expert team will be happy to review the project.Not seeing the material you are looking for? We will source it! Submit your quote request using "Custom" in the material drop-down and our expert team will be happy to review the project.

Standard Sheet Gauges

Standard Sheet Gauges

De-Tabbing, Deburr, and Finishing

Parts are separated, all tabs ground off, and all burrs removed. Cleaning is also performed to remove surface discoloration, debris, manufacturer marks, and scratches, ensuring clean part surfaces.

Parts are separated, with source drawing and residual tabs processedground off。detabbed areas may differ slightly in texture or appearance from the rest of the part

to reduce costs,parts can remain on the original sheet,interconnected or with support structures。you will need to perform subsequent separation yourself。Laser CuttingandWaterjet Cuttingfinished parts may have minor burrs

parts surface-finished in bead blasting cabinet,typically uses80mesh glass beads,pressure controlled at70-100psi/psi range,gives parts a uniform matte or satin finish

parts in vibratory or rotary barrel tumbler,finishing using abrasive media。processed surface shows uniform dot-like texture,sharp corners and edges get rounded transitions.

What Other Finishes are Available for Sheet Cut Parts?

Standard finish is available for all materials. No additional post-processing needed; surfaces remain as-is after deburring and tab removal. Plastics and pre-finished products may retain protective packaging film. Pre-polished, brushed, or textured materials typically have cosmetic treatment on one side only

Metal parts polished along grain directiongrain direction hand polishing,use belt sander or grinder for uniform surface finish,also known as linear grinding

metal parts finished by hand、orbital sander or belt sander for random or swirling abrasion,creates uniform surface texture,also known as random swirl grain finishing

as with other services,KH-TATanodizing available、chemical coating、metal plating、powder coating、heat treatment、passivation and other one-stop surface finishing services,and various custom surface finish options

Design Guide: Laser and Sheet Cutting

We've compiled our best tips into this guide to help you understand laser and sheet cutting processes, how to prepare your files, important design considerations for optimizing your parts for manufacturing, and information about Xometry's sheet cutting services.

Design Guide: Laser and Sheet Cutting

Sheet Cutting FAQs

KH-TAT accepts DXF, STEP, STP, SLDPRT, IPT, and SAT format files. Files should be flat profiles extruded to the desired material thickness. The online instant quoting tool supports uploading 2D DXF files with directly defined thickness.

depending on complexity,minimum feature size approximately0.25inches×0.25inches。parts smaller than a nickel may require dedicated fixturing。recommend sizes smaller than2inches×2inch parts secured with tabs or strip bridges,prevents falling。holes and notches should exceed material thickness or0.050inches(whichever is greater)

yes! Sheet Cuttingprocesses part profiles and top-to-bottom through features,such as holes、patterns、grilles, etc.。all features should be in the same file。cannot machine blind holes、counterbore、partial-depth features like chamfers or side holes,such requirements needCNCmachine tool

kerf refers toLaser Cuttingmaterial gap ablated or removed during the process,thickness typically about0.008inches,tolerance+/-0.004inches,depends on process and material thickness。Waterjet Cuttingjet thickness0.04-0.05inches。typical part tolerance is+/-0.010inches,kerf compensation included。small holes、narrow slots if designed near kerf thickness,actual dimensions may be slightly larger

extruded metals and some plastics have grain direction,appears as linear features created during forming。hardwoods and wood surfaces also have grain based on growth direction。parts have lower strength along grain direction,prone to cracking。if grain direction is critical for function or appearance,please specify with drawings or notes

laser beam is slightly conical,taper variation visible from top to bottom cut,more noticeable on thick workpieces。Waterjet Cuttingalso has tight conical beam,exhibits slight reverse taper。both processes leave vertical striations on the cut surface,andCNCunlike milled smooth edges

limited by edge processing,laser orWaterjet Cuttingholes have rougher surfaces than drilled holes。if high hole precision is needed,recommend smaller hole diameter0.005inch then secondary drilling.

KH-TATworks on mostSheet Cuttingparts undergoStandardtapping,can also add to sheet metalPEMinserts

yes。you can nest your design into2D DXFupload in file to get a quote。

yes。shim or spring materials may require manual quoting。thin metal often supplied in coil form(such asAluminumfoil),flatness not guaranteed。may need clamping in magnetic material during cutting,adds cost

will not。parts will ship dry。if special packaging is required,please note in part remarks when requesting a quote

international production prototypes shipped to the US,checkout prices include tariffs andStandardpackage shipping

Ready to Get a Sheet Cutting Quote?

Ready to Get a Sheet Cutting Quote?

Free shipping available for domestic sheet cutting orders

Why Use Kh-tat Sheet Cutting Services?

Unlimited Options

Unlimited Options

Choose from millions of combinations of materials, surface finishes, tolerance levels, marking methods, and certifications to flexibly match your order requirements for truly customized manufacturing.

Easy to Use

Easy to Use

No need to handle procurement, project management, logistics, or shipping yourself — we handle everything, parts arrive directly at your door, letting you focus on your core business.

Quality Assurance

Quality Assurance

KH-TAT is Certified to ISO 9001:2015, ISO 13485, IATF 16949:2016, and AS9100D, ensuring every part meets strict industry standards and quality requirements.

Kh-tat Electronic

Tell Us Your Requirements

For more information about Landun CNC Tool’s cutting tool solutions, including standard and custom carbide drills, end mills, coatings, and machining support, please feel free to contact our team.

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