Micro Machining Services

Aluminum is well-suited for micro machining due to its excellent machinability and dimensional stability. Its outstanding strength-to-weight ratio makes it ideal for micro structural parts and housings. Standard grades like 6061-T6 machine well, while harder alloys like 7075 produce smaller, more controllable chips for finer edge retention and surfaceSurface finish，More suitable for micro structure machining。
KH-TATCan performMicro MachiningCommonly usedAluminumAlloys include：

• 6061AluminumAlloy
• 5052AluminumAlloy
• 2024AluminumAlloy
• 6063AluminumAlloy
• 7050AluminumAlloy
• 7075AluminumAlloy

Copper alloys combine unique conductivity and lubricity，Critical for micro-contact and wear-resistant components。BrassC360Due to fine chip formation、Less likely to wrap around tools，Considered the gold standard for micro turned parts。Pure Copper（C101/C110）Better conductivity，But requires special cutting strategies to control ductility，Prevents burrs on fine structures。
Machinable copper-basedMaterialsIncluding：

• Copper 101
• Copper 260 (Brass)
• Copper C110
• CopperC932（Bronze）
• CopperC360（Brass）

GaroliteIs a high-strength fiberglass-reinforced epoxy laminate，Commonly used for electronic components and insulating washers。Its layered structure provides excellent thermal and electrical insulation。Due to corrosive fiberglass content，Micro MachiningTypically requires diamond-coated tools，To maintain precision and prevent rapid edge wear。Recommended primarily for flat structural insulators，Rather than complex 3D contoured parts。
Offers the following grades：

• Garolite G10 (FR4)
• Garolite G10
• Garolite G11 (FR5)

EngineeringPlasticsFor micro parts requiring biocompatibility or dielectric propertiesMedicalCritical for electronic components。Acetal (POM)（Delrin）AndPEEKDue to high rigidity，Comparable to metal machining precision，Minimal tool deflection，IsMicro MachiningPlasticsIdeal choice for。HDPE (High-Density Polyethylene)（HDPE）Or polypropylene and other softPlasticsProne to bending during machining，May require looser tolerances。
Machinable plastics include:

• ABS
• Acrylic
• Acetal (POM)
• Delrin 100 (AF)
• Delrin 150
• HDPE (High-Density Polyethylene)
• Nylon6/6
• Polycarbonate
• PEEK / USP Class VI TECAPEEK / PEEK GF30
• Polypropylene (PP)
• Ultra-High Molecular Weight Polyethylene (UHMWPE)
• ULTEM 1000
• ULTEM 2300

Stainless SteelIsMedicalFoundation of the instrument industryMaterials，Provides high corrosion resistance and strength for surgical instruments and implants。Micro MachiningField，Free-machiningStainless SteelSuch as303Highly favored。Precipitation HardeningStainless SteelSuch as17-4 PHFeatures exceptional durability，But requires rigid fixturing and specialized tools to prevent work hardening。
MachinableStainless SteelIncluding：
·15-5 PHStainless Steel

• 17-4 PHStainless Steel
• 300 Series Stainless Steel (303、304、316etc.）
• 400SeriesStainless Steel（410、416、420、440Cetc.）
• NITRONIC® 60

CarbonSteelAnd toolsSteelFor gears、Axis、Molds and other mechanical parts provide necessary hardness and wear resistance。Micro MachiningSteelMaterial focuses on achieving excellent surface quality and precise edge profiles，Rather than maximizingMaterialsRemoval Rate。Recommend cold-rolledSteelOr alloySteelSuch as4140，To ensure consistent grain structure，Supports micron-level detail machining。
MachinableSteelMaterials include：

• Steel 1018
• Steel 1215
• 4130 Steel
• 4140 Steel
• 4340 Steel
• Tool Steel A2

favored in the field。Although more difficult to machine，But well-suited for micro applications when properly handled。Grade 5 Titanium（Ti-6Al-4V）Especially suitable forMicro Machining，Its hardness helps produce cleaner cuts during machining，But requires advanced thermal management for extended tool life。
MachinableTitaniumAlloys include：

• Grade 2 Titanium
• Grade 5 Titanium